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Electrical Slip Ring Assemblies

Custom Electrical Slip Ring Assemblies from Standard Designs

 

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Find out more about Slip Rings:

 

What are Slip Rings?

electrical slip ring assembliesAn electrical slip ring is a rotary continuity device to transfer electrical power, control, and data from a stationary to rotating member. UEA slip rings have a center core stack of alternating conductor rings and insulators. The opposite member consists of brush contacts, arms, mounting base, and optional enclosure. In a slip ring assembly, one part stays motionless and the other part rotates. Because a slip ring is simply a continuity device, it makes no difference whether the brushes rotate around a stationary core, or stationary brushes surround a rotating core.

Where are Slip Rings used?

electrical slip ring assembliesAny rotary motion application where electrical signal needs to transfer from a fixed structural member to the rotating member needs a slip ring. Amusement rides, construction cranes, production machinery, robots, wind generators, and irrigation equipment are just a few of the products which need a slip ring.

What materials are used in Slip Rings?

UEA uses a variety of conductor materials to meet the needs of each application. Power applications may use basic copper/brass conductors with copper graphite brushes. Lower level electronic signals may need precious metals ranging from silver to rhodium with silver graphite brush contacts. All insulating materials are virgin nylons chosen to exceed conditions encountered in a wide range of applications. Mounting bases, enclosures and hardware are made from non-corrosive materials to assure long life.

How has UEA Solved Customer Problems?

The automatic car wash industry uses electrical slip rings for their automatic bay rotary track designs. These industries had been served by vendors whose products were costing approximately $750.00 per slip ring assembly, but were lasting only 6 months. A manufacturer of car wash systems came to UEA to seek a better slip ring.

Problems for a typical slip ring in a car wash application were numerous. First the chemicals that are sprayed on car to clean away contaminants are quite corrosive. The second problem is that car wash bays never dry out. The humidity is nearly 100% constantly. Finally, a slip ring in this application needs to have a water line pass through the center of the assembly for the wash and rinse cycles. These cycles use both hot and cold water. The change in water temperature in these humidity levels will cause extreme condensation tendencies for the slip ring.

electrical slip ring assembliesA common failure for typical slip rings had been condensation filling up inside the enclosure and causing the assembly to short out. The enclosures were designed to tightly keep moisture out. But since not hermetically sealed, condensation formed inside and pooled. Another failure was the assembly corroding to the point where parts would seize.

UEA first applied non-corrosive materials to all enclosures, mounting brackets, and hardware. Second, a UEA basic design idea for enclosures was employed. That is, it is nearly impossible or prohibitively expensive to hermetically seal a slip ring. If you are designing an enclosure you want to keep as much moisture out as possible. However, if moisture does get inside the slip ring enclosure, primarily through condensation in this case, you must leave a way for it to get out. Thus the UEA slip ring enclosure is a "breathable" design to keep moisture out, but let any moisture inside a pathway out.

The result for this manufacturer was a slip ring design, today called our model S15D, which was priced at $350.00 per unit and lasted in the field more than 5 years. This ring became so popular that it is now the only slip ring used by automatic rotary car wash equipment manufacturers and our competitors send inquiries for this application to United Equipment Accessories.

What makes UEA Slip Rings Special?

UEA utilizes a patented double pivot point brush design. Each conductor has at least 2 brush contacts. These brush contacts pivot on the brush arm, and each brush arm is allowed to pivot on its mounting stud. This double pivot point, "floating", design assures circuit integrity in orbiting or off center applications or mounting. In addition UEA employs a high brush contact pressure to clean the contact surface as the assembly rotates. Dust, dirt and corrosion are wiped away as the assembly rotates. UEA also has position sensors, which allow for area definition or exact position sensing. This is why UEA slip rings are known as the products who work, where competitors fail.

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1-877-352-4739 | 2103 E Bremer Ave. | P.O. Box 817 | Waverly, Iowa 50677 U.S.A.

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